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PETROLEUM & CHEMICAL GAUGING BACKGROUND



Many factors are involved in moving or trading bulk volumes of liquid *petrochemical and other products. The value of the product is usually determined by an independent inspection company who uses their own equipment to calculate the volume, purity and other required specifications. These inspection companies are responsible for providing the most accurate information possible from circumstances which are highly variable. Within the storage vessel, walls are irregular, temperatures of the product are stratified, quality of the product is stratified, and water covers the bottom. While gathering data on the stored product, caution must be taken in this usually hazardous environment. All equipment used in the hazardous location near the vessel must be intrinsically safe. Petrochemical products have a high rate of thermal expansion which must be taken into account when several thousand barrels are transferred or purchased. The temperature of a product can expand or contract the total volume a significant amount and therefore must be corrected to a standard volume at 60 degrees Fahrenheit. To obtain the correct volume of product within a storage tank, an average of temperatures taken at several levels must be obtained. For most petrochemicals the instrument must have an accuracy of +0.3 °F. A ?strapping table? of the vessel determines the volume of the vessel at different levels. This table takes into account any pipes, ladders, or objects which may be within the vessel. The table also shows top and bottom reference points within the vessel. The level of the liquid within a vessel can be determined with a steel engineering tape and bob, or other ullage measuring devices. By measuring from a reference at the top of the vessel to the surface of the product, the level and liquid volume can be obtained. After the ullage is taken, then the water and sludge at the bottom must be determined and subtracted. This can be done by coating the gauging tape with a special paste that changes color when in contact with water or by electronic means. After the volume of the petrochemical product within the vessel is derived from the strapping table a temperature/volume correction must be made. Depending on the classification of the petrochemical being gauged, different ?Saybolt Tables? are used to calculate the volume correction factor. After this the correct volume of the product is known. Samples from within the vessel are sent back to the laboratory for further information regarding the quality of the product.

The most commonly used instruments to determine the temperature of petrochemical inventories are the ThermoProbe digital thermometers. The instruments are very accurate and are classified as intrinsically safe by Underwriters Laboratories, the Canadian Standards Association and KEMA of the Netherlands. All ThermoProbes are listed for Class I, Division 1, Groups C&D Hazardous Locations, while some models have a listing for Groups ABCD which allows safe use in the most flammable gas mixtures. For European markets have the CE mark for electromagnetic compliance. ThermoProbes are used by the four major international inspection companies: Inspectorate, SGS Control Services, Caleb Brett, and Saybolt. The list of major petrochemical producers which use ThermoProbes includes ARCO, AMOCO, Amerada Hess, BP, Chevron, Coastal, Exxon, Fina, Koch, Marathon, and Shell. Many for-hire storage facilities and pipelines use the instrument to monitor inventories and calibrate other equipment. A relatively new application of ThermoProbe thermometers is its use in calibrating fuel meters for propane, diesel and gasoline. Regulatory and tax agencies world wide use ThermoProbes to help verify meter accuracy in order to protect the consumer and collect fuel taxes.
* In this text the word Petrochemical is used to describe any petroleum product or chemical which is subject to volumetric expansion due to temperature.

LB 8/15/97 2/17/97 9/13/96 3/21/96 10/6/95 6/29/95 2/1/95 9/16/94


 

  
 

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